Thermal protection

Thermocol Packaging

Moulded inserts and cold-chain packaging that keep fragile, temperature-sensitive goods safe in transit

Why it protects so well

Thermocol that holds temperature and absorbs shocks — so fragile goods arrive the way they left

01

Holds temperature

Keeps chilled and heat-sensitive goods in their safe range through the whole trip.

02

Light but protective

Serious cushioning that barely adds weight — so your freight bill stays sensible.

03

Moulded to your part

Cut and moulded to cradle your exact product, with no loose gaps to let it shift.

04

Easy on the budget

Dependable protection at a price that still works when you're ordering at volume.

Our Product Range

From loose fill and sheets to custom moulded trays — EPS solutions for food, pharma, textile, and industrial packing

EPS Beads and Loose Fill

EPS Beads & Loose Fill

Virgin and recycled expanded polystyrene beads for void fill, bean bags, and cushioning around packed goods.

  • • Food-grade and industrial grades
  • • Uniform bead size for consistent fill
  • • Lightweight — cuts freight cost
  • • Supplied in bags; bulk quantities on request
Thermocol Sheets and Blanks

Thermocol Sheets & Blanks

Cut-to-size EPS sheets, blocks, and simple shapes for insulation, prototyping, and protective layering.

  • • Multiple thicknesses and densities
  • • Clean edges — sheets, stars, discs, and custom cuts
  • • Ideal for lining cartons and cold boxes
  • • Volume pricing for repeat orders
Blocks, Cylinders and Craft EPS

Blocks, Cylinders & Craft EPS

Pre-cut geometric thermocol for displays, school projects, floral bases, and lightweight structural mock-ups.

  • • Cubes, cylinders, arches, and spheres
  • • High-density options for sharper edges
  • • White finish ready to paint or wrap
  • • Custom profiles on request
Insulated Thermocol Boxes

Insulated Thermocol Boxes

Thick-wall EPS shippers for perishables — vegetables, seafood, and dairy — with optional printed handling panels.

  • • Excellent thermal retention in transit
  • • Stackable lids with handle cut-outs
  • • Food-contact grades available
  • • Custom inner dimensions and print
Fragile Goods Moulded Sets

Fragile Goods Moulded Sets

Engineered cavities for mirrors, glass, frames, and decor — each piece locked so nothing shifts in the truck.

  • • Mirror, panel, and odd-shape slots
  • • Top and base moulds for full enclosure
  • • Works with outer corrugated or thermocol shell
  • • Designed from your product dimensions
Custom Moulded Trays and Cavities

Custom Moulded Trays & Cavities

Grid trays, component nests, and deep shells for electronics, spares kits, and multi-SKU packing lines.

  • • Single or multi-cavity layouts
  • • High-density EPS for repeated handling
  • • Pairs with outer box and tape/seal
  • • Tooling support for new SKUs
Textile Yarn and Spool Packaging

Textile Yarn & Spool Packaging

Moulded sets for yarn spools and cones — base plates, side supports, and U-view windows for warehouse checks.

  • • Circular seats prevent roll movement
  • • Export-ready nest and lid combinations
  • • Sized for standard textile spool diameters
  • • Optional viewing cut-out in outer shell
Cone and Thread Cone Packaging

Cone & Thread Cone Packaging

Circular-cut trays and blocks that hold sewing cones upright through packing, palletising, and shipping.

  • • Tray + separator kits for cone lines
  • • Compatible with cone winding operations
  • • Bundled with packing tape workflows
  • • Repeatable cavity spacing for automation
Laboratory and Sample Trays

Laboratory & Sample Trays

Vacutainer and vial grids for diagnostics, pharma sampling, and cold-chain specimen movement.

  • • Fixed-hole grids for standard tube sizes
  • • Stable hand-off between lab stations
  • • Clean white EPS — easy to inspect
  • • Custom hole count and layout
Ribbon Reel Cores and Spools

Ribbon Reel Cores & Spools

Lightweight foam cores for ribbon, film, and tape rolls — consistent diameter, ready for winding.

  • • Smooth bore for spindle mounting
  • • Multiple widths and wall thicknesses
  • • Bulk supply for converters and gift-wrap lines
  • • Can pair with outer protective cartons

Applications & Industries

Trusted thermal packaging across critical sectors

Pharmaceuticals
Healthcare
Food & Beverages
Electronics & IT
HVAC Systems
Automotive Components
Laboratory Equipment
Cold Chain Logistics
Fragile Items
Industrial Machinery

Need Thermocol Packaging Solutions?

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